Halter Load Assistant

Halter Load Assistant is a robotic system for automatic loading of small/medium sized batches. It is compatible with all new or existing CNC machining centres and lathes and provides increased productivity without the need for an additional operator.

It is compact and ergonomic and meets even the highest quality standards, contributing to increased company profits even with small series.

Setup takes less than 5 minutes and no experience with robotic systems is needed to be able to use it.

Halter Load Assistant is the family of robotic automation systems for the automatic loading and unloading of CNC lathes and machining centres, available in the Universal, TurnStacker and MillStacker configurations. The series spans payloads from 12 kg (Compact) to 25/35 kg (Premium) up to 35/70 kg (Big), with turnable diameter growing from 135-160 mm on the Compact models to 230 mm on the Premium and 300 mm on the Big; on the milling side, the MillStacker handles parts up to 200 mm on the Compact version and 280 mm on the Premium. Each cell can connect up to 4 CNC machines, with changeover times under 5 minutes thanks to the HALTER SmartControl with Siemens PLC and the FANUC 6-axis robot arm. Modular and quick to integrate, the Load Assistant family lets you scale automation from a single compact lathe up to multi-machine cells for unattended production.

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Models comparison (10)

Parameter Basic Pro 12 Universal Compact 12 Universal Premium 25/35 Universal Big 35/70 TurnStacker Compact 12 TurnStacker Premium 25/35 TurnStacker Big 35/70 MillStacker Compact 12 MillStacker Premium 25/35 MillStacker Big 35/70
Handled workpiece diameter — up to 135 mm — — up to 160 mm (Ø) up to 230 mm (Ø) up to 300 mm (Ø) up to 200 mm (L×W) up to 280 mm (L×W) —
Handled workpiece length — up to 250 mm (long shaft opt.) — — — — — — — —
Payload 12 kg 12 25 kg / 35 kg 35 kg / 70 kg 12 25/35 35/70 12 25/35 35/70
CNC – model HALTER SmartControl (Siemens PLC) HALTER SmartControl (Siemens PLC) HALTER SmartControl (Siemens PLC) HALTER SmartControl (Siemens PLC) HALTER SmartControl (Siemens PLC) HALTER SmartControl (Siemens PLC) HALTER SmartControl (Siemens PLC) HALTER SmartControl (Siemens PLC) HALTER SmartControl (Siemens PLC) HALTER SmartControl (Siemens PLC)
Category — Universal (turning+milling) — — Turning – symmetrical parts Turning – symmetrical parts Heavy-duty turning Milling – stacked Milling – stacked Milling – stacked
Max connectable CNCs — up to 4 — — up to 4 up to 4 up to 4 up to 4 up to 4 up to 4
Rapid traverse — <5 min — — <5 min <5 min <5 min <5 min <5 min —